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Graphic Overlays And Decals

The graphic overlay is the upper, screen-printed layer of the membrane keypad. Such overlays can be made of polycarbonate or polyester with a matt or glossy appearance, depending on the needs of the customer. The membrane switch’s graphic overlay and decals, which identify the locations of switches, windows, LEDs, and printing materials with the Instruments brand and name, are an essential component. Graphic pictures are produced by screen-printing coloured inks on plain material. This layer becomes the graphic overlay after printing and cutting to size and shape.

Control panel overlays, front panels, graphic overlays and decals printed digitally provide the best printing quality and creative freedom without the constraints of other printing procedures. The layout and colour scheme are what make the end product resemble the client’s concept as per the methods we practice at Memtron.

Best Quality Graphic Overlay

Our graphic overlay manufacturing services assist businesses in producing high-quality overlays and decals that can survive difficult situations. An overlay is often the first thing a person sees when interacting with a product and is frequently utilised as the crucial layer of a user interface. These parts must be simple to use and constructed of high-quality materials to ensure their endurance.

Our design engineers can employ a variety of finishing methods and materials for touchscreen interfaces, control panels, UV resistance, anti-glare, human-machine interfaces (HMI), and other application requirements. For a wide range of industries, including appliances, medical equipment, consumer electronics, etc., we have produced graphic overlays and decals. At Memtron, we can design overlays that can be used as membrane switch assemblies or as standalone labels.

From Top to Bottom, the Graphic Overlay And Decals Comprise the Following Layers:

  • The top layer of the label stock is made up of paper or film face stock, and the printing is done there.
  • The face stock’s base is coated with an adhesive coating.
  • The upper side of the backing material is coated with a silicone or release coating layer.
  • The bottom layer of the label stock is stabilised by a paper or film liner.

Used Graphic Overlay Materials:

Graphic overlays can be made from a range of materials to match various products and environments. Several of the most frequently made use of are:

  • Polyester : Polyester graphic overlays are very durable. They can show no indicators of wear even after 1,000,000 actuations. Additionally, they withstand direct exposure to chemicals and various other extreme environmental substances and conditions.
  • Polycarbonate : Polycarbonate graphic overlays are very easy to reduce and publish. Additionally, they provide exceptional optical clarity and quality. Nevertheless, they reveal indications of wear after 100,000 actuations and need tough coverings if there is a danger of them being revealed to chemicals.
  • Acrylic : Acrylic graphic overlays are lighter than glass. Additionally, they are solid and inflexible, that makes them very durable. They are best matched for applications involving the transmission and diffusion of light.